Neway Precision Works Ltd R&D Team

  Ceramic Powder Injection Molding The ceramic injection molding (CIM) process combines conventional plastic injection molding technology with the capability to obtain a wide range of ceramic properties. The manufacturing process produces complex, net-shape ceramic components with good mechanical properties. It is suited for small-sized, high-complexity, Multifunctional Ceramic Parts mass production. Contact Neway today to get excellent CIM parts at competitive prices. Ceramic Materials Optional for CIM Parts Alumina (Al2O3) - Most typical material used in CIM. Provides high hardness and wear resistance. Used for industrial components, cutting tools, and bearings. Zirconia (ZrO2) - Offers high fracture toughness and strength. It is stabilized with yttria. Used for valves, seals, and oxygen sensors. Alumina-Zirconia - Composites combining properties of alumina and zirconia. Improved strength and toughness. Silicon Carbide (SiC) - Excellent high-temperature properties. High hardness, st

  Custom Injection molding Service Custom injection molding is the process of producing plastic, metal, or ceramic parts by injecting molten plastic material, metal powders, or ceramic powders into a mold that has been custom-made to the specifications of a unique part design. Unlike standard, off-the-shelf injection molds, custom molds are engineered and machined to precisely match each new plastic part's required shape, size, geometries, features, and tolerances.  Neway mainly provides the following three kinds of custom injection molding services: Metal Injection Molding (MIM) Service Metal injection molding service :  Metal injection molding is a versatile manufacturing process that allows the high-volume production of complex, high-precision metal parts. Some of the main benefits of MIM include the ability to produce small, intricate geometries that are difficult with other methods; producing near-net-shape parts to tight tolerances of ±0.3% while minimizing material waste; a

  What is Ceramic Injection Molding (CIM) Ceramic Injection Molding (CIM) is a manufacturing process used to produce complex and precise ceramic components. It is based on traditional plastic injection molding and sintering process principles but is adapted for ceramics, which are inherently more rigid and brittle materials.  The CIM process involves the following steps: 1. Feedstock Preparation: Ceramic powders are mixed with binders and other additives to create a homogeneous feedstock. The binders make the mixture more pliable and suitable for ceramic injection molding.  2. Injection Molding: The prepared feedstock is injected into a mold cavity under high pressure and temperature using an injection molding machine. The mold is typically steel and designed to shape the final ceramic part. 3. Debinding: The green ceramic part still contains the binders after injection molding. The molded parts are subjected to a debinding process, where the binders are removed either thermally (ther

  Introduction to Ceramic Injection Molding CIM is a sophisticated manufacturing process used across various industries to produce high-precision ceramic parts. Like metal injection molding (MIM) the CIM process combines the capabilities of plastic injection molding and material science, enabling the creation of complex shapes that would be too difficult, expensive, or even impossible to produce using conventional methods. Ceramic Injection Molding Steps The CIM process involves several stages, each contributing to creating a high-quality ceramic part. Injection Molding Mold Creating The ceramic injection molding molds are actually high pressure injection molding molds like a plastic injection molding mold . It is designed and built in-house using CAD/CAM technology, ensuring the ceramic part can be manufactured according to the design drawings. The initial cost of CIM is relatively high due to the presence of injection molds. However, the CIM process is undoubtedly the most cost-ef

 Ceramic Injection Moulding (CIM) has emerged as a revolutionary manufacturing process that combines the benefits of traditional injection molding with the versatility of ceramics. It allows for producing complex, high-quality injection molded ceramic components with precision and efficiency. But before diving into this exciting realm of manufacturing, it's crucial to understand the initial cost involved. In this article, we'll explore the ins and outs of the CIM process, factors influencing the initial cost, real-life examples, and strategies to optimize expenses. So, let's get started! Overview of Ceramic Injection Molding Process To grasp the initial cost, it's essential to understand how the CIM process works . Picture this: it's like baking a cake but with ceramics. First, a feedstock is prepared by combining fine ceramic powders with a binder material to form a slurry. This slurry is then injected into a mold cavity under high pressure injection molding, just

  Alumina Al2O3 Material Overview Alumina Al2O3, also known as aluminum oxide, is a versatile ceramic material widely used in various industries due to its exceptional properties. It is a ceramic compound composed of aluminum and oxygen atoms, characterized by high hardness, excellent thermal and electrical insulation, corrosion resistance, and superior mechanical strength. Alumina Al2O3 is well-known for its ability to withstand extreme temperatures, making it suitable for applications in both high-temperature and cryogenic environments. Alumina Al2O3 ceramic injection molding (CIM) parts finds applications in diverse industries, including aerospace, automotive, electronics, medical, and chemical. Its exceptional properties make it suitable for use in components such as wear-resistant parts, electrical insulators, cutting tools, substrates for electronic devices, and high-temperature crucibles Classification of Alumina Al2O3 In ceramic classification , Alumina Al2O3 ceramics can be c