Neway Precision Works Ltd R&D Team

 In advanced manufacturing, ceramic materials stand out for their exceptional properties, including high heat resistance, durability, and strength. These characteristics make ceramics indispensable in aerospace, automotive, electronics, and healthcare industries. Manufacturers use specialized techniques to mold these robust materials into precise, complex shapes. Among these, Ceramic Hot Pressing and Ceramic Injection Molding are prominent methods. Each offers distinct advantages and caters to different manufacturing requirements. Understanding Ceramic Hot Pressing Molding What is Ceramic Hot Pressing Molding?  Ceramic Hot Pressing Molding is a fabrication process designed to shape ceramic materials under heat and pressure application. This technique is distinguished by its ability to produce highly dense and robust ceramic parts, which are crucial for high-performance applications across various industries. Detailed Explanation of the Process: Material Preparation: The proce...

  What is Ceramic Injection Molding (CIM) Ceramic Injection Molding (CIM) is a manufacturing process used to produce complex and precise ceramic components. It is based on traditional plastic injection molding and sintering process principles but is adapted for ceramics, which are inherently more rigid and brittle materials.  The CIM process involves the following steps: 1. Feedstock Preparation: Ceramic powders are mixed with binders and other additives to create a homogeneous feedstock. The binders make the mixture more pliable and suitable for ceramic injection molding.  2. Injection Molding: The prepared feedstock is injected into a mold cavity under high pressure and temperature using an injection molding machine. The mold is typically steel and designed to shape the final ceramic part. 3. Debinding: After injection molding, the green ceramic part still contains the binders. The molded parts are subjected to a debinding process, where the binders are removed either ...

  Alumina Al2O3 Material Overview Alumina Al2O3, also known as aluminum oxide, is a versatile ceramic material widely used in various industries due to its exceptional properties. It is a ceramic compound composed of aluminum and oxygen atoms, characterized by high hardness, excellent thermal and electrical insulation, corrosion resistance, and superior mechanical strength. Alumina Al2O3 is well-known for its ability to withstand extreme temperatures, making it suitable for applications in both high-temperature and cryogenic environments. Alumina Al2O3 ceramic injection molding (CIM) parts find applications in diverse industries, including aerospace, automotive, electronics, medical, and chemical. Its exceptional properties make it suitable for use in components such as wear-resistant parts, electrical insulators, cutting tools, substrates for electronic devices, and high-temperature crucibles Classification of Alumina Al2O3 In ceramic classification , Alumina Al2O3 ceramics can b...

  Silicon Nitride (Si3N4) Ceramic Injection Molding (CIM) service Silicon Nitride Ceramic Injection Molding (CIM Si3N4) service is a cutting-edge manufacturing approach that capitalizes on the exceptional properties of silicon nitride ceramics. In this innovative process, powdered silicon nitride is meticulously mixed with binders and injected into precision molds, where controlled heating and sintering occur. It combined the high precision and complexity of the injection molding process and the excellent properties of the Silicon Nitride Ceramic. Key features of CIM Si3N4 include its exceptional mechanical strength, excellent wear resistance, and remarkable thermal shock resistance. This ceramic material combines these attributes to offer a versatile solution for applications demanding robustness under challenging conditions. CIM Si3N4 is renowned for its ability to withstand high mechanical stresses, resist wear and abrasion, and maintain its integrity even when exposed to r...

  Alumina-Zirconia Ceramic Injection Molding (CIM) service Alumina-Zirconia Ceramic Injection Molding (CIM) service is a cutting-edge manufacturing process that harnesses the exceptional properties of alumina-zirconia ceramic for diverse applications. Through the CIM process , powdered alumina is mixed with binders and injected into precision molds, where it undergoes controlled heating and sintering, resulting in intricate, high-precision CIM components. CIM Alumina-Zirconia combines the strengths of both alumina and zirconia ceramics. This hybrid material exhibits enhanced toughness and wear resistance, making it suitable for applications requiring exceptional durability in challenging environments. The key features of CIM Alumina-Zirconia include its ability to withstand high mechanical stresses, resist wear and abrasion, and maintain its integrity under extreme temperatures. Primary applications of CIM Alumina-Zirconia span across diverse industries. It finds use in joint repl...

  Zirconia (ZrO2) Ceramic Injection Molding (CIM) service ZrO2 ceramic injection molding (CIM) process is a manufacturing process that uses ceramic powders to create complex, high-precision parts. The process starts with mixing the ceramic powder with binders and then injecting the mixture into a mold. The mold is then heated to a high temperature, melts the binders, and sinters the ceramic powder together. ZrO2 CIM parts have exceptional mechanical strength, high fracture toughness, and superb corrosion resistance. Zirconia CIM parts shine as dental implants, prosthetics, and joint replacements in the medical realm thanks to their biocompatibility and durability. Beyond healthcare, CIM ZrO2 is the choice for industrial components exposed to corrosive environments, such as valves, pump parts, and even specialized tools. Our Zirconia CIM service embodies the future of precision engineering, catering to the most demanding industries and pushing the boundaries of ceramic innovat...

  CIM Alumina (Al2O3) Ceramic Injection Molding service Alumina Ceramic Injection Molding (CIM) service offers a cutting-edge solution for producing intricate ceramic components with exceptional precision and consistency. Key features of CIM Al2O3, commonly known as aluminum, include its remarkable mechanical strength, high el electrical insulation properties, and excellent thermal stability. The Alumina Ceramic Injection Molding (CIM) parts combine the high complexity of the plastic injection molding process with the high performance of ceramic materials . CIM Al2O3 parts are used in various applications, including Medical devices: CIM Al2O3 is used to make implants, prostheses, and other medical devices that require high strength and durability. Electronics: CIM Al2O3 is used to make components for electronic devices, such as resistors, capacitors, and insulators. Industrial applications: CIM Al2O3 makes components for various industrial applications, such as pumps, valves, and...