How do You Provide High-Precision Custom Injection Molding Services

Custom Injection molding Service

Custom injection molding is the process of producing plastic, metal, or ceramic parts by injecting molten plastic material, metal powders, or ceramic powders into a mold that has been custom-made to the specifications of a unique part design. Unlike standard, off-the-shelf injection molds, custom molds are engineered and machined to precisely match each new plastic part's required shape, size, geometries, features, and tolerances.

Neway mainly provides the following three kinds of custom injection molding services:

Metal Injection Molding (MIM) Service

Metal injection molding service: Metal injection molding is a versatile manufacturing process that allows the high-volume production of complex, high-precision metal parts. Some of the main benefits of MIM include the ability to produce small, intricate geometries that are difficult with other methods; producing near-net-shape parts to tight tolerances of ±0.3% while minimizing material waste; and the capacity to manufacture small, precision components in high volumes economically. MIM also enables work with various MIM alloys, including stainless steel, titanium, and magnetic alloys. The automation and repeatability of MIM make it an ideal solution for medical, aerospace, automotive, and electronics applications requiring millions of precision small metal parts.

Ceramic Injection Molding (CIM) Service

Ceramic injection molding service: Ceramic injection molding provides a cost-effective method to manufacture high volumes of complex, high-performance ceramic components. CIM's benefits include producing intricate geometries with tight tolerances, minimizing material waste, and achieving superior finishes. CIM enables working with advanced ceramic materials like zirconia, alumina, and macro that would be difficult to machine. The process facilitates mixing varied ceramics to engineer parts with unique mechanical, thermal, and electrical properties. CIM is ideal for automotive, aerospace, and electronics requiring precision, small ceramic components in the millions.

Plastic Injection Molding Service

Plastic injection molding services: Plastic injection molding enables high-volume production of intricate plastic parts with excellent repeatability, efficiency, and precision. Vast material selection, including thermoplastics, thermosets, and elastomers; a variety of finishing options such as textures, colors, and coatings; Injection molding design flexibility, quality, and economical high-volume production, plastic injection molding is ideal for manufacturing precise plastic components and products across many industries. And it has a variety of injection molding types, such as: Insert molding, Overmolding, Multi-shot injection molding, and Gas-Assisted Injection Molding. They have different benefits.

Neway Custom Injection Molding Capabilities

Standard	Metal Injection Molding (MIM/CIM)	Plastic Injection Molding
Max custom part size	200×200×80 mm	2000×2000×500 mm
Max custom part size	7.8×7.8×3.1 in.	79×79×40 in.
Min custom part size	1×2×2 mm	1×3×3 mm
Min custom part size	0.04×0.08×0.08 in.	0.04×0.12×0.12 in.
Min wall thickness	0.4 mm	0.6 mm
Min wall thickness	0.012 in.	0.02 in.
Max wall thickness	6 mm	8 mm
Max wall thickness	0.2 in.	0.3 in.
Min net weight	0.1 g	0.3 g
Cost-effective Max weight	≤ 50 g	≤ 5000 g
Max net weight	250 g	15000 g
Precision design reference	0.3 % part size	0.4 % part size
Min tolerance	± 0.02 mm	± 0.06 mm
Cost-effective MOQ	N/A	N/A

Zinc Die Casting Vs. Aluminum Die Casting: What Are The Differences

Die casting is a versatile and efficient manufacturing process that produces high-quality metal parts with intricate shapes and excellent dimensional accuracy. At its core, die casting involves forcing molten metal under high pressure into a mold cavity. This method is favored for its speed, precision, and the superior quality of the final product. Material selection plays a pivotal role in die casting. The choice of metal influences the part's properties and affects the production process, cost, and application suitability. Zinc and aluminum are two of the most popular choices among the various metals, each bringing unique characteristics. Differences Between Zinc Die Casting Vs. Aluminum Die Casting Material Properties: Cast Aluminum And Zinc Understanding the material properties of aluminum and zinc is crucial for selecting the suitable metal for your die-casting project. Each metal has distinct physical and mechanical characteristics that affect its performance and suitabili

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Aluminum Die Casting Expert Design Advice | Tips for Manufacturing Better Die Castings

Importance of Design In The Aluminum Die Casting In manufacturing, aluminum die casting is a remarkably efficient and versatile process for producing high-quality parts. By injecting molten aluminum under high pressure into a steel mold or die, this method creates complex shapes with high accuracy and repeatability. The inherent properties of aluminum, such as its lightweight, strength, and corrosion resistance, make it an ideal choice for various applications, from automotive components to consumer electronics . However, the die-casting process's success hinges significantly on the part's design. A well-thought-out design ensures the integrity and functionality of the final product and plays a crucial role in minimizing manufacturing challenges, reducing costs, and streamlining production processes. Recognizing the critical intersection between design and die-casting efficiency, this guide equips designers, engineers, and manufacturers with valuable insights and practical

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What is the Cost of Ceramic Injection Molding: A Comprehensive Study

Ceramic Injection Moulding (CIM) has emerged as a revolutionary manufacturing process that combines the benefits of traditional injection molding with the versatility of ceramics. It allows for producing complex, high-quality injection molded ceramic components with precision and efficiency. But before diving into this exciting realm of manufacturing, it's crucial to understand the initial cost involved. In this article, we'll explore the ins and outs of the CIM process, factors influencing the initial cost, real-life examples, and strategies to optimize expenses. So, let's get started! Overview of Ceramic Injection Molding Process To grasp the initial cost, it's essential to understand how the CIM process works . Picture this: it's like baking a cake but with ceramics. First, a feedstock is prepared by combining fine ceramic powders with a binder material to form a slurry. This slurry is then injected into a mold cavity under high pressure injection molding, just

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