Neway Precision Works Ltd R&D Team

  Brief Overview of Casting Processes Casting processes are pivotal in custom manufacturing, offering a versatile means of creating complex and intricate metal components. Casting methods, such as die casting and sand casting, are indispensable in various industries, including Consumer Electronics, Telecommunication, Lighting Solutions, Power Tools, and Locking Systems. Die casting is a precision-oriented technique known for its high-precision capabilities with tolerances as tight as 0.1 mm. It involves injecting molten metal, often aluminum or zinc, into steel molds under high pressure, resulting in products characterized by superior surface finish and dimensional accuracy. On the other hand, sand casting , a more traditional approach, relies on sand molds to shape metal parts. While it may not match die casting's precision, sand casting excels in versatility, cost-effectiveness, and suitability for larger, more complex components. It applies in industries such as Lighting Soluti...

 Selecting the most suitable investment casting process for your cast parts and projects can significantly reduce manufacturing costs. Here we mainly analyze the casting process selection of specific parts from three angles: Typical Precision Casting Process The precision casting process is a sophisticated and intricate manufacturing process employed by industries like yours, where precision and quality are paramount. It encompasses several techniques tailored to produce intricate, high-quality metal components. Among the most prominent methods are die casting, investment casting, sand casting, and gravity casting. Let's delve into the description of each process: Die Casting Die casting is a high-speed, high-pressure process involving injecting molten metal into a reusable steel mold, also known as a die. This process is particularly suited for the mass production of complex, detailed, and dimensionally accurate parts. The die is divided into two halves: the fixed half, the cover...

  Stainless Steel Precision Casting Stainless steel is a versatile material with several key features that make it a standout choice in precision casting, including investment casting, sand casting, and gravity casting. Its exceptional corrosion resistance ensures durability, making it ideal for applications in demanding environments. Stainless steel also boasts high strength, enhancing the structural integrity of cast components. Stainless Steel's diverse range of alloys provides tailored solutions, ensuring it suits various applications. In consumer electronics, it's employed for durable and aesthetically pleasing components, while in the aerospace industry, it contributes to lightweight yet robust structures. These exceptional attributes of stainless steel underscore its indispensable role in precision casting across multiple industries. Stainless Grade Neway Uses: SS 304 SS 316 SS 17-4 PH SS 410 SS 2205 SS 17-7 PH SS 440C Alloy 718 Properties of Cast Stainless Steel Downloa...

Cast Aluminum in Precision Casting Manufacturing Cast aluminum refers to aluminum alloys that are specifically designed for casting processes such as die casting, investment casting, gravity casting, and sand casting. What Is Cast Aluminum Alloys? Cast aluminum refers to aluminum alloys formulated for casting processes like die casting and sand casting. The critical distinction between cast aluminum and standard aluminum lies in their microstructure and properties. Cast aluminum alloys are designed for casting, making them more fluid when molten and enabling the production of intricate shapes and thin-walled structures in cast products. It is achieved by incorporating elements like silicon, which enhances fluidity. In contrast, standard aluminum is typically employed in wrought forms such as sheets and extrusions, known for its excellent strength and corrosion resistance. Cast aluminum may exhibit slightly lower mechanical properties than wrought aluminum, but it excels in complex cast...