Neway Precision Works Ltd R&D Team

Introduction CNC machining is a widely utilized manufacturing process that employs computer-controlled machines to produce precise, repeatable parts and components. The demand for intricate and highly accurate components has increased significantly across various industries such as aerospace , automotive, medical devices, and consumer electronics. High-precision CNC machining is an essential solution for manufacturing these complex parts. This article explores how high-precision CNC machining achieves remarkable accuracy, identifies common challenges, and presents effective solutions to maintain precision. Understanding High-Precision CNC Machining High-precision CNC machining refers to a machining process capable of achieving exceptionally tight tolerances, often within microns. It involves advanced machinery and tools operated via precise computer programming, enabling the creation of intricate geometries with repeatable accuracy. Common applications include: Aerospace components: t...

  Introduction to CNC Milling CNC milling is a cornerstone of modern manufacturing, harnessing the power of computer numerical control (CNC) to transform digital designs into precise physical parts. This process utilizes multi-axis milling machines equipped with cutting tools that systematically remove material from a workpiece, shaping it according to specifications programmed into the machine's computer. What is CNC Milling? CNC milling is a subtractive manufacturing technique where the desired form is achieved by systematically removing material from a solid block—known as the workpiece—using rotary cutting tools. As a versatile and powerful tool, CNC milling can operate along various axes, offering a significant advantage over traditional manufacturing methods. This ability allows for creating complex and intricate parts with high precision and excellent finish, essential in many high-tech industries. Distinctive from Other CNC Processes Unlike CNC turning , where the workpiec...

  What Is Powder Compression Molding (PCM) Service? Powder Compression Molding (PCM) Service is a sophisticated manufacturing process offered by Neway, involving the compression of powdered materials such as metals, plastics, ceramics, and composites within precisely engineered molds. This compression, performed under high pressure and often followed by sintering or curing, creates intricate, customized components with exceptional precision. PCM service is mainly used to mass-produce small-medium-sized complex metal parts. The complexity of the PCM parts is lower than MIM parts . Ordinary powder compression-molded materials like Ceramic Powder , Cobalt Alloys , alloy Steel , Magnetic alloys , Stainless Steel , Titanium Alloy , Tool Steel , and Tungsten Alloy. Powder Compression Molding (PCM) Operation Steps 1. Material Selection: The material selection of PCM begins with carefully selecting powdered material, considering mechanical properties, thermal characteristics, and the int...

  MIM-4140 Low Alloy Steel Metal Injection Molding service MIM-4140 is a remarkable low-alloy steel at the intersection of advanced materials and precision manufacturing. It combines the versatile Metal Injection Molding (MIM) process with the renowned properties of 4140 steel. This alloy offers exceptional strength, making it ideal for durability applications. Its low-alloy composition enhances toughness, allowing it to withstand heavy loads and high-stress conditions. MIM-4140 also boasts excellent machinability, ensuring that complex, near-net-shape parts can be produced precisely. From automotive components to industrial machinery and beyond, MIM-4140 low-alloy steel shines as a material of choice for intricate parts, demanding a unique blend of strength, toughness, and precision. Key Features and Applications of MIM-4140 Key Features Applications Exceptional Strength Automotive Components High Toughness Industrial Machinery Parts Excellent Machinability Tooling and Tool C...

  What Is Powder Compression Molding (PCM) Service? Powder Compression Molding (PCM) Service is a sophisticated manufacturing process offered by Neway, involving the compression of powdered materials such as metals, plastics, ceramics, and composites within precisely engineered molds. This compression, performed under high pressure and often followed by sintering or curing, creates intricate, customized components with exceptional precision. PCM service is mainly used to mass-produce small-medium-sized complex metal parts. The complexity of the PCM parts is lower than MIM parts . Ordinary powder compression-molded materials like Ceramic Powder , Cobalt Alloys , alloy Steel , Magnetic alloys , Stainless Steel , Titanium Alloy , Tool Steel , and Tungsten Alloy. Powder Compression Molding (PCM) Operation Steps 1. Material Selection: The material selection of PCM begins with carefully selecting powdered material, considering mechanical properties, thermal characteristics, and the in...

  Alumina-Zirconia Ceramic Injection Molding (CIM) service Alumina-Zirconia Ceramic Injection Molding (CIM) service is a cutting-edge manufacturing process that harnesses the exceptional properties of alumina-zirconia ceramic for diverse applications. Through the CIM process , powdered alumina is mixed with binders and injected into precision molds, where it undergoes controlled heating and sintering, resulting in intricate, high-precision CIM components. CIM Alumina-Zirconia combines the strengths of both alumina and zirconia ceramics. This hybrid material exhibits enhanced toughness and wear resistance, making it suitable for applications requiring exceptional durability in challenging environments. The key features of CIM Alumina-Zirconia include its ability to withstand high mechanical stresses, resist wear and abrasion, and maintain its integrity under extreme temperatures. Primary applications of CIM Alumina-Zirconia span across diverse industries. It finds use in joint repl...