Neway Precision Works Ltd R&D Team

  Brief Overview of Casting Processes Casting processes are pivotal in custom manufacturing, offering a versatile means of creating complex and intricate metal components. Casting methods, such as die casting and sand casting, are indispensable in various industries, including Consumer Electronics, Telecommunication, Lighting Solutions, Power Tools, and Locking Systems. Die casting is a precision-oriented technique known for its high-precision capabilities with tolerances as tight as 0.1 mm. It involves injecting molten metal, often aluminum or zinc, into steel molds under high pressure, resulting in products characterized by superior surface finish and dimensional accuracy. On the other hand, sand casting , a more traditional approach, relies on sand molds to shape metal parts. While it may not match die casting's precision, sand casting excels in versatility, cost-effectiveness, and suitability for larger, more complex components. It applies in industries such as Lighting Soluti

 Selecting the most suitable investment casting process for your cast parts and projects can significantly reduce manufacturing costs. Here we mainly analyze the casting process selection of specific parts from three angles: Typical Precision Casting Process The precision casting process is a sophisticated and intricate manufacturing process employed by industries like yours, where precision and quality are paramount. It encompasses several techniques tailored to produce intricate, high-quality metal components. Among the most prominent methods are die casting, investment casting, sand casting, and gravity casting. Let's delve into the description of each process: Die Casting Die casting is a high-speed, high-pressure process involving injecting molten metal into a reusable steel mold, also known as a die. This process is particularly suited for the mass production of complex, detailed, and dimensionally accurate parts. The die is divided into two halves: the fixed half, the cover

  What Is Anodizing Cast Aluminum In precision casting, including die casting , sand casting , and gravity casting , the process typically involves melting aluminum alloy, injecting or pouring it into a mold, and then allowing it to cool. Certain metal elements are added to the aluminum alloys to ensure precise casting and enhance flow properties. However, it's important to note that adding these elements, such as silicon, makes the resulting alloys unsuitable for anodizing . Commonly utilized die-cast aluminum alloys, like Aluminum 360 , Aluminum 383 (ADC12) , Aluminum A356 , Aluminum A380 , and Aluminum B390 , are chosen for their casting suitability. These alloys exhibit favorable characteristics for the precision casting process, but the presence of alloying elements makes them unsuitable for anodization. On the other hand, anodized aluminum alloy is tailored explicitly for parts requiring surface anodization. This specialized aluminum alloy is carefully formulated to achieve v

  Casting Properties And Applications of A356 A356 is an aluminum alloy primarily used in casting processes and is known for its exceptional properties and versatile applications. As a casting material, A356 offers a remarkable combination of strength, ductility, and corrosion resistance, making it highly sought after in various industries. Precision casting, particularly aluminum die casting, finds A356 a preferred material due to its excellent castability. Its properties allow for intricate designs, precise detailing, and fine surface finishes in the manufactured parts. Die casting, utilizing A356, is ideal for creating complex shapes, thin walls, and intricate components, making it a top choice in the automotive, lighting, and consumer electronics industries. Sand casting with A356 is also prevalent, especially in applications requiring cost-effective production of more significant parts or components. Its fluidity and low shrinkage characteristics make it suitable for creating larg

  Metal Injection Molding Automotive Cam Mechanism: MIM Supplier Cam mechanisms are ingenious devices that transform rotary motion into reciprocating or oscillating motion. They consist of a cam, which is a specially shaped profile, and a follower, typically a lever or a roller, that follows the contour of the cam. In the production world, cam mechanisms find their application in many contexts. For instance, in Consumer Electronics , cam mechanisms are utilized in compact disc trays to smoothly open and close. The precision of these mechanisms ensures a seamless user experience. In the Telecommunication industry, cam mechanisms are pivotal in creating precise movements in devices like switches and connectors. In Power Tools , cam mechanisms drive the reciprocating action of saws and drills, enhancing their efficiency and accuracy. In the Lighting Solutions sector, they control the positioning of light fixtures, enabling precise illumination control. Finally, in Locking Systems , cam m