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Choosing Anodizing: When and Why for Cast Aluminum

  What Is Anodizing Cast Aluminum In precision casting, including die casting , sand casting , and gravity casting , the process typically involves melting aluminum alloy, injecting or pouring it into a mold, and then allowing it to cool. Certain metal elements are added to the aluminum alloys to ensure precise casting and enhance flow properties. However, it's important to note that adding these elements, such as silicon, makes the resulting alloys unsuitable for anodizing . Commonly utilized die-cast aluminum alloys, like Aluminum 360 , Aluminum 383 (ADC12) , Aluminum A356 , Aluminum A380 , and Aluminum B390 , are chosen for their casting suitability. These alloys exhibit favorable characteristics for the precision casting process, but the presence of alloying elements makes them unsuitable for anodization. On the other hand, anodized aluminum alloy is tailored explicitly for parts requiring surface anodization. This specialized aluminum alloy is carefully formulated to achieve v...

Casting Properties And Applications of A356

  Casting Properties And Applications of A356 A356 is an aluminum alloy primarily used in casting processes and is known for its exceptional properties and versatile applications. As a casting material, A356 offers a remarkable combination of strength, ductility, and corrosion resistance, making it highly sought after in various industries. Precision casting, particularly aluminum die casting, finds A356 a preferred material due to its excellent castability. Its properties allow for intricate designs, precise detailing, and fine surface finishes in the manufactured parts. Die casting, utilizing A356, is ideal for creating complex shapes, thin walls, and intricate components, making it a top choice in the automotive, lighting, and consumer electronics industries. Sand casting with A356 is also prevalent, especially in applications requiring cost-effective production of more significant parts or components. Its fluidity and low shrinkage characteristics make it suitable for creating ...

Tungsten MIM Parts Insert Molding Supplier: How Do Electrical Contact Pins Made

 Neway is a premier Tungsten Metal Injection Molding (MIM) Parts Insert Molding Supplier, excelling in precision engineering and one-stop custom manufacturing. Leveraging cutting-edge technologies like MIM and Insert Molding, we specialize in crafting intricate electrical contact pins. Our expertise extends to various manufacturing methods, including die casting, metal stamping, and laser cutting. As a trusted industry leader, Neway ensures the highest quality from powder injection to sintering, delivering impeccable powder metallurgy products. The MIM blank parts we manufacture can reach ISO 2768-F accuracy, and the overall part accuracy, including insert molding, can reach ISO 2768-M tolerance requirements. ISO 2768 Tolerance Class Designation (Description) Permissible deviations in mm for ranges in nominal lengths (fine) m(medium) (coarse) (very coarse) 0.5 up to 3 0.05 0.1 0.2 0.5 over 3 up to 6 0.05 0.1 0.3 1 over 6 up to 30 0.1 0.2 0.5 1.5 over 30 up to 120 0.15 0.3 0.8 2.5 o...

Metal Injection Molding | Materials and Properties

 Welcome to the fascinating world of Metal Injection Molding (MIM) , a process that combines the design flexibility of plastic injection molding with the strength and integrity of wrought metals. The importance of material selection in MIM cannot be overstated. The choice of material directly influences the final product's performance, durability, and application. This blog aims to provide a comprehensive overview of the various alloy options available in MIM , their properties, and their implications for part designers and purchasers. MIM Alloy Options Download PDF: All Metal Injection Molding Material  Datasheet Material Types Common Grade Low Alloy Steels MIM 4605, MIM 4140, MIM 4340, MIM 2700, MIM 2200, MIM 52100, MIM 8620, MIM 9310 Magnetic Alloy MIM-Fe-50Ni, MIM-Fe-3Si, MIM-Fe-50Co, MIM-2200 (Fe-2%Ni), MIM-430L Stainless Steel MIM-304, MIM-316L, MIM-17-4 PH, MIM-420, MIM-440C, MIM-430 Titanium Alloy Ti-6Al-4V (Grade 5), Ti-6Al-7Nb (Grade 26), Ti-5Al-2.5Fe (Grade 38...

What Are The Manufacturing Methods For Custom Thermoplastic Parts?

 Custom thermoplastic parts play a pivotal role in various industries, offering versatility and durability in various applications. From automotive components to medical devices, these parts are integral to the functionality of countless products. However, achieving the perfect custom thermoplastic part requires selecting the proper manufacturing method. In this blog, we'll explore the various manufacturing methods available for custom thermoplastic parts and discuss Neway's expertise in this field. Brief Overview of Custom Thermoplastic Parts Custom thermoplastic parts are precisely engineered components designed to meet the unique needs of different industries. These parts are made from thermoplastic materials, with distinct characteristics that make them ideal for customization. Thermoplastics can be melted and reshaped multiple times without losing their properties, offering exceptional flexibility in design and functionality. Selecting the appropriate manufacturing method ...

Metal Injection Molding Automotive Cam Mechanism: MIM Supplier

  Metal Injection Molding Automotive Cam Mechanism: MIM Supplier Cam mechanisms are ingenious devices that transform rotary motion into reciprocating or oscillating motion. They consist of a cam, which is a specially shaped profile, and a follower, typically a lever or a roller, that follows the contour of the cam. In the production world, cam mechanisms find their application in many contexts. For instance, in Consumer Electronics , cam mechanisms are utilized in compact disc trays to smoothly open and close. The precision of these mechanisms ensures a seamless user experience. In the Telecommunication industry, cam mechanisms are pivotal in creating precise movements in devices like switches and connectors. In Power Tools , cam mechanisms drive the reciprocating action of saws and drills, enhancing their efficiency and accuracy. In the Lighting Solutions sector, they control the positioning of light fixtures, enabling precise illumination control. Finally, in Locking Systems , c...