Neway Precision Works Ltd R&D Team

  Silicon Nitride (Si3N4) Ceramic Injection Molding (CIM) service Silicon Nitride Ceramic Injection Molding (CIM Si3N4) service is a cutting-edge manufacturing approach that capitalizes on the exceptional properties of silicon nitride ceramics. In this innovative process, powdered silicon nitride is meticulously mixed with binders and injected into precision molds, where controlled heating and sintering occur. It combined the high precision and complexity of the injection molding process and the excellent properties of the Silicon Nitride Ceramic. Key features of CIM Si3N4 include its exceptional mechanical strength, excellent wear resistance, and remarkable thermal shock resistance. This ceramic material combines these attributes to offer a versatile solution for applications demanding robustness under challenging conditions. CIM Si3N4 is renowned for its ability to withstand high mechanical stresses, resist wear and abrasion, and maintain its integrity even when exposed to r...

 Welcome to the fascinating world of Metal Injection Molding (MIM) , a process that combines the design flexibility of plastic injection molding with the strength and integrity of wrought metals. The importance of material selection in MIM cannot be overstated. The choice of material directly influences the final product's performance, durability, and application. This blog aims to provide a comprehensive overview of the various alloy options available in MIM , their properties, and their implications for part designers and purchasers. MIM Alloy Options Download PDF: All Metal Injection Molding Material  Datasheet Material Types Common Grade Low Alloy Steels MIM 4605, MIM 4140, MIM 4340, MIM 2700, MIM 2200, MIM 52100, MIM 8620, MIM 9310 Magnetic Alloy MIM-Fe-50Ni, MIM-Fe-3Si, MIM-Fe-50Co, MIM-2200 (Fe-2%Ni), MIM-430L Stainless Steel MIM-304, MIM-316L, MIM-17-4 PH, MIM-420, MIM-440C, MIM-430 Titanium Alloy Ti-6Al-4V (Grade 5), Ti-6Al-7Nb (Grade 26), Ti-5Al-2.5Fe (Grade 38...

 Metal Injection Molding (MIM) is a new type of metal injection molding near-net forming technology derived from the plastic injection molding industry. MIM combines the advantages of plastic injection molding , such as low cost and the ability to produce precision, complex shapes, with the advantages of powder metallurgy , such as high strength and good wear resistance metal forming. What is Metal Injection Molding (MIM)? The MIM process begins with mixing metal powder and a binder material. The mixture is then injected into a mold using a plastic injection molding machine. The molded part is then subjected to a debinding process, in which the binder is removed. Then is the sintering process , which is a process that causes the metal powder to bond together and form a solid part. MIM is a versatile process that can produce various metal parts. MIM parts are used in various industries, including automotive, aerospace, medical, and electronics. Although MIM is suitable for...

  Alumina-Zirconia Ceramic Injection Molding (CIM) service Alumina-Zirconia Ceramic Injection Molding (CIM) service is a cutting-edge manufacturing process that harnesses the exceptional properties of alumina-zirconia ceramic for diverse applications. Through the CIM process , powdered alumina is mixed with binders and injected into precision molds, where it undergoes controlled heating and sintering, resulting in intricate, high-precision CIM components. CIM Alumina-Zirconia combines the strengths of both alumina and zirconia ceramics. This hybrid material exhibits enhanced toughness and wear resistance, making it suitable for applications requiring exceptional durability in challenging environments. The key features of CIM Alumina-Zirconia include its ability to withstand high mechanical stresses, resist wear and abrasion, and maintain its integrity under extreme temperatures. Primary applications of CIM Alumina-Zirconia span across diverse industries. It finds use in joint repl...

  Zirconia (ZrO2) Ceramic Injection Molding (CIM) service ZrO2 ceramic injection molding (CIM) process is a manufacturing process that uses ceramic powders to create complex, high-precision parts. The process starts with mixing the ceramic powder with binders and then injecting the mixture into a mold. The mold is then heated to a high temperature, melts the binders, and sinters the ceramic powder together. ZrO2 CIM parts have exceptional mechanical strength, high fracture toughness, and superb corrosion resistance. Zirconia CIM parts shine as dental implants, prosthetics, and joint replacements in the medical realm thanks to their biocompatibility and durability. Beyond healthcare, CIM ZrO2 is the choice for industrial components exposed to corrosive environments, such as valves, pump parts, and even specialized tools. Our Zirconia CIM service embodies the future of precision engineering, catering to the most demanding industries and pushing the boundaries of ceramic innovat...

  CIM Alumina (Al2O3) Ceramic Injection Molding service Alumina Ceramic Injection Molding (CIM) service offers a cutting-edge solution for producing intricate ceramic components with exceptional precision and consistency. Key features of CIM Al2O3, commonly known as aluminum, include its remarkable mechanical strength, high el electrical insulation properties, and excellent thermal stability. The Alumina Ceramic Injection Molding (CIM) parts combine the high complexity of the plastic injection molding process with the high performance of ceramic materials . CIM Al2O3 parts are used in various applications, including Medical devices: CIM Al2O3 is used to make implants, prostheses, and other medical devices that require high strength and durability. Electronics: CIM Al2O3 is used to make components for electronic devices, such as resistors, capacitors, and insulators. Industrial applications: CIM Al2O3 makes components for various industrial applications, such as pumps, valves, and...

  What Is Powder Compression Molding (PCM) Powder Compression Molding (PCM), known as powder compaction molding, is a specialized manufacturing process to create complex components from powdered materials. PCM has a variety of optional materials, including some high-melting point alloys, hard alloys, and other difficult-to-process materials. The  metal injection molding (MIM) process  makes these materials difficult to process. The PCM process utilizes controlled pressure compaction of powder within a mold to form precision PCM parts. Tight tolerances, hard surfaces, and aesthetics for final parts through sintering and post-processing PCM-Powder Compression Molding Process Overview PCM involves the compression of fine powders into a desired shape using a mold and pressure. This highly customizable process makes it suitable for producing parts with intricate geometries, varying densities, and tailored mechanical properties. Compared to the MIM process, the PCM process has ...

  MIM 4065 Low Alloy Steel Metal Injection Molding service Metal injection molding of martensitic 4605 low alloy steel delivers an exceptional combination of high strength, hardness, and corrosion resistance. The alloy contains 17% chromium for good general corrosion performance and molybdenum for enhanced pitting and crevice resistance. Significant carbon and nitrogen additions enable 4605 MIM parts to achieve hardness levels exceeding HRC 60. The fine, uniform carbide distribution imparted by MIM also provides a refinement in flexibility over conventional 4605 grades. Excellent dimensional stability is maintained during heat treatment. These balanced properties make MIM 4605 suitable for various demanding applications. With its hardness, strength, corrosion resistance, and excellent manufacturing characteristics, MIM 4605 presents an advanced low alloy steel solution for critical components across industries, including aerospace hydraulic components, measure tool parts, pow...