Neway Precision Works Ltd R&D Team

  What Is Powder Compression Molding (PCM) Service? Powder Compression Molding (PCM) Service is a sophisticated manufacturing process offered by Neway, involving the compression of powdered materials such as metals, plastics, ceramics, and composites within precisely engineered molds. This compression, performed under high pressure and often followed by sintering or curing, creates intricate, customized components with exceptional precision. PCM service is mainly used to mass-produce small-medium-sized complex metal parts. The complexity of the PCM parts is lower than MIM parts . Ordinary powder compression-molded materials like Ceramic Powder , Cobalt Alloys , alloy Steel , Magnetic alloys , Stainless Steel , Titanium Alloy , Tool Steel , and Tungsten Alloy. Powder Compression Molding (PCM) Operation Steps 1. Material Selection: The material selection of PCM begins with carefully selecting powdered material, considering mechanical properties, thermal characteristics, and the intende

  Aluminum Die Castings and Properties Aluminum die casting is a cornerstone in the manufacturing industry, offering a versatile solution for creating lightweight, durable parts across the automotive , aerospace , and consumer electronics sectors. This process involves forcing molten aluminum under high pressure into mold cavities, resulting in precisely detailed and dimensionally accurate components. However, the inherent properties of cast aluminum can often be enhanced to meet more rigorous demands of strength, durability, and resistance. Heat treatment plays a pivotal role in unlocking the potential of aluminum die castings to achieve superior performance characteristics. Heat treatment of aluminum die castings is a critical post-casting process that involves controlled heating and cooling cycles to alter the metal's microstructure for improved mechanical properties. The modifications achieved through heat treatment can significantly enhance the brutal aluminum castings, stre

  What Is Powder Compression Molding (PCM) Powder Compression Molding (PCM) , known as powder compaction molding, is a specialized manufacturing process that creates complex components from powdered materials. PCM has a variety of optional materials, including some high-melting point alloys, hard alloys, and other difficult-to-process materials. The  metal injection molding (MIM) process  makes these materials difficult to process. The PCM process utilizes controlled pressure compaction of powder within a mold to form precision PCM parts. Tight tolerances, hard surfaces, and aesthetics for final parts through sintering and post-processing PCM-Powder Compression Molding Process Overview PCM involves the compression of fine powders into a desired shape using a mold and pressure. This highly customizable process makes it suitable for producing parts with intricate geometries, varying densities, and tailored mechanical properties. Compared to the MIM process, the PCM process has a lower co

  Importance of Design In The Aluminum Die Casting In manufacturing, aluminum die casting is a remarkably efficient and versatile process for producing high-quality parts. By injecting molten aluminum under high pressure into a steel mold or die, this method creates complex shapes with high accuracy and repeatability. The inherent properties of aluminum, such as its lightweight, strength, and corrosion resistance, make it an ideal choice for various applications, from automotive components to consumer electronics . However, the die-casting process's success hinges significantly on the part's design. A well-thought-out design ensures the integrity and functionality of the final product and plays a crucial role in minimizing manufacturing challenges, reducing costs, and streamlining production processes. Recognizing the critical intersection between design and die-casting efficiency, this guide equips designers, engineers, and manufacturers with valuable insights and practical

  Metal injection molding (MIM) service  has become attractive for producing complex, net-shape aerospace components with tight tolerances. MIM combines the versatility of plastic injection molding with the whole material properties of sintered metals. Fine metal powder mixed with a polymer binder can be injection molded into various geometries. After binder removal and high-temperature sintering, the final parts retain their molded shape with excellent mechanical properties. Our company specializes in providing full-scale MIM services from design to finished components. With extensive aerospace engineering experience, we offer rapid prototyping of new designs and scalable production of existing parts. Our capabilities include: Complex multi-cavity mold design. Feedstock formulation. Precision high-volume molding. Automated debinding and sintering. Final machining. We work with proven aerospace alloys like titanium, nickel, stainless steel, and cobalt chrome. Contact us today to discus